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PROJECT DETAILS

Final customer: Renault

Date:
08-2018
CATEGORY:
Robotics
LOCATION:
Flins Sur Seine, France
MORE ABOUT THE PROJECT
Line reintegration after changes aimed at increasing the production volume achieved by adding new IRB6700 robots to the existing line in spot welding, roller hemming and handling operations. The project includes the resumption of production on the existing elements of the line (side door) and the addition of operations on new robots whose final effect is the launch of the line in automatic mode.

ROBOT TYPE:

ABB IRC5, PROMIA

STANDARD:

Renault

NETWORK:

Profinet

MODEL:

X10 (Zoe), X98 (Clio), XNA (Micra)

APPLICATION:

Spot welding, roller hemming, handling

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PROJECT DETAILS

Final customer: Ford

Date:
06-2018
CATEGORY:
Robotics
LOCATION:
Saarlouis, Germany
MORE ABOUT THE PROJECT
Transfer of the line producing the rear quadrant of the body consisting of 44 KuKa KRC4 robots (left + right), which are further transported to the body-side line. Optimization of cycle time. Production support after transfer and commissioning in order to sustain and then achieve the set performance of the line in the amount of 1,200 cars per day.

ROBOT TYPE:

Comau C3G, Kuka KRC2 i KRC 4

STANDARD:

Ford

NETWORK:

Profinet, profibus

MODEL:

Focus: Sedan, Kombi, Hatchback, C-Max

APPLICATION:

Spot welding, glueing,  handling, stud welding, nut welding

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PROJECT DETAILS

Final customer: LBBZ GmbH

Date:
06-2018
CATEGORY:
Robotics
LOCATION:
Geilenkirchen, Germany
MORE ABOUT THE PROJECT
Scope of delivery : Optimization of cycle time, programming errors correction and production support at the StreetScooter producing plant on Fanuc RJ3 robots. This car is used in German Post.
This is the first project that the company performs for the new ThyssenKrupp client.

ROBOT TYPE:

Fanuc

STANDARD:

Own

NETWORK:

Profinet

MODEL:

StreetScooter

APPLICATION:

Spot welding, handling, glueing

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PROJECT DETAILS

Final customer: Gestamp

Date:
06-2018
CATEGORY:
Robotics
LOCATION:
Union, USA
MORE ABOUT THE PROJECT
Delta Automation Sp. z o.o. is launching a new project at Gestamp Union in the USA. We are responsible for launching the KUKA KRC4 robots with laser welding technology. The company trained its employees in Fulda with its best customer FFT Produktionssysteme Gmbh & Co. KG.
Thank you FFT for your training opportunities!

ROBOT TYPE:

KUKA KRC4

STANDARD:

Gestamp

NETWORK:

Profinet

MODEL:

N/A

APPLICATION:

Laser welding

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PROJECT DETAILS

Final customer: Sitech

Date:
11-2017
CATEGORY:
Robotics
LOCATION:
Głogów, Poland
MORE ABOUT THE PROJECT
The scope of work included: integration of the DCS Fanuc system in welding stations. Safety tests after DCS integration.

ROBOT TYPE:

Fanuc

STANDARD:

Own

NETWORK:

Profinet

Parts:

Seats For Cars

APPLICATION:

Arc welding Mig / Mag

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PROJECT DETAILS

Final customer: Magna

Date:
08-2017
CATEGORY:
Robotics
LOCATION:
Graz, Austria
MORE ABOUT THE PROJECT
Integration of the production line for the new BMW G30 and Toyota Supra - hood. The scope of work included: configuration of robots, integration of offline programs, position correction, qualitative optimization, production support, optimization of cycle time, preparation of positions for the automatic cycle.

ROBOT TYPE:

KUKA KRC 4

STANDARD:

Magna (mix Daimler and BMW)

NETWORK:

Profinet

MODEL:

BMW Z5, Toyota Supra

APPLICATION:

Spot welding, Gluing, Handling, Tools changing, roller hemming

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PROJECT DETAILS

Final customer: Kirchhoff

Date:
07-2016
CATEGORY:
Robotics
LOCATION:
Germany
MORE ABOUT THE PROJECT
The scope of work included: preparation of production programs in Robot Studio for a position equipped with three ABB IRC4 robots. The station welded cockpits for PSA. All the programs and configuration were prepared in Robot Studio. In addition, a welding sequence was developed to obtain quality and cycle time.

ROBOT TYPE:

ABB IRC4+

STANDARD:

Own

NETWORK:

Profibus

MODEL:

N/A

APPLICATION:

Arc Welding With Multimove Function

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PROJECT DETAILS

Final customer: FFT

Date:
10-2015
CATEGORY:
Robotics
LOCATION:
Fulda, Germany
MORE ABOUT THE PROJECT
The internal FFT project. The scope of work included: optimization of cycle time, production support, qualitative optimization, improvement of program errors in the configuration and structure of programs.

ROBOT TYPE:

Fanuc, Comau C5G

STANDARD:

Without Standard – Own Standard

NETWORK:

Profinet

MODEL:

Rolls Royce Phantom

APPLICATION:

Spot welding, Handling, Clinching, Tools changing, Arc welding Mig/Mag

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PROJECT DETAILS

Final customer: Mercedes

Date:
10-2015
CATEGORY:
Robotics
LOCATION:
Fulda, Germany
MORE ABOUT THE PROJECT
Production support and software modification on the so-called flex zelle (flexible stand) that produced components for Mercedes AMG and Rolls Royce Phantom.

ROBOT TYPE:

Fanuc

STANDARD:

N/A

NETWORK:

Profinet

MODEL:

Mercedes AMG C Class / Rolls Royce Phantom

APPLICATION:

Spot welding, Mig welding / Mag, Tools changing, Handling

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PROJECT DETAILS

Final customer: Polynorm

Date:
09-2015
CATEGORY:
Robotics
LOCATION:
Bunschoten-Spakenburg, the Netherlands
MORE ABOUT THE PROJECT
The scope of work included: modification of programs, production support.

ROBOT TYPE:

ABB IRC5

STANDARD:

Own

NETWORK:

Profinet

Model:

N/A

APPLICATION:

Handling, Spot welding, Laser welding

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PROJECT DETAILS

Final customer:  Magna

Date:
05-2015
CATEGORY:
Robotics
LOCATION:
Graz, Austria
MORE ABOUT THE PROJECT
Integration of the production line for the BMW G30 hood in Magna, Albersdorf. The scope of work included: configuration of robots and tools, implementation of offline programs, correction of robot trajectories, qualitative optimization, production support, cycle time optimization.

ROBOT TYPE:

KUKA KRC 4

STANDARD:

Magna (mix Daimler and BMW)

NETWORK:

Profinet

MODEL:

BMW 5 (G30)

APPLICATION:

Roller hemming, Gluing, Spot Welding, Clinching, Handling

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PROJECT DETAILS

Subcontractor

Final customer: Delfo / VW

Date:
12-2014
CATEGORY:
Robotics
LOCATION:
Tychy, Poland
MORE ABOUT THE PROJECT
Reintegration of the station transferred from VW Kassel. The station was used for the production of cockpit panels. The scope of work included: configuration of robots and tools, position calibration, distribution of process points, creation of a new machine layout, qualitative optimization, cycle optimization, production support.

ROBOT TYPE:

KUKA KRC1/2

STANDARD:

Own

NETWORK:

Profinet

Model:

VW, Part: Engine Bay

APPLICATION:

Studs Welding, Nuts,Welding,  Handling, Arc welding

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PROJECT DETAILS

Final customer: Porsche/Audi

Date:
11-2014
CATEGORY:
Robotics
LOCATION:
Eisenach, Germany
MORE ABOUT THE PROJECT
Programming, commissioning and production of parts for Audi and Porsche. Scope of work: configuration of robots and tools, launching and integration of offline programs, modification of VW standard for the needs of the project.

ROBOT TYPE:

KUKA KRC4

STANDARD:

VW

NETWORK:

Profinet

MODEL:

Audi Q7, Porsche X69

APPLICATION:

Screwing, clinching, Riveting

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PROJECT DETAILS

Subcontractor

Final customer: Magna

Data:
08-2014
CATEGORY:
Robotics
LOCATION:
Heilbron, Germany
MORE ABOUT THE PROJECT
Integration of a new floor panel for Audi. The scope of work included: configuration of tool robots, launching offline programs. Troubleshooting.

ROBOT TYPE:

KUKA KRC4

STANDARD:

Adapted, Mercedes

NETWORK:

Profinet

MODEL:

Audi A4 B9

APPLICATION:

Spot Heating, Stud welding, Tools changing

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PROJECT DETAILS

Final customer: Magneti Marelli

Date:
02-2014
CATEGORY:
Robotics
LOCATION:
Bielsko-Biała, Poland
MORE ABOUT THE PROJECT
Reintegration of the position moved from Italy where the rear suspension beam for the Lancia Ypsilon was produced. The scope of work included: improvement of programs and standards, position calibration, and qualitative optimization. The next station was a welding station based on 6 ABB robots. The robot programs and PLCs based on Siemens S5 were modified. The scope of work included: integration of new position functions, integration of safety functions. In addition, the scope of delivery included the renewal of the gripper by: replacement of actuators, compressed air cables, production of new end effector's gripping elements.

ROBOT TYPE:

ABB IRC4

STANDARD:

Own

NETWORK:

Profinet

Model:

Lancia Ypsilon

APPLICATION:

Handling, Arc Welding Mig / Mag

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PROJECT DETAILS

Final customer: Marpol

Date:
10-2013
CATEGORY:
Robotics
LOCATION:
Bielsko-Biała, Poland
MORE ABOUT THE PROJECT
Design and installation of a Touch Sensor for the detection of the position of the element in the welding jigs This sensor was additionally programmed. The scope of work additionally included: optimization of cycle time, qualitative optimization, preparation and implementation of burner calibration procedures (TCP).

ROBOT TYPE:

ABB IRC5

STANDARD:

N/A

NETWORK:

Multibus

Model:

Battery Holder For FIAT

APPLICATION:

Arc welding Mig / Mag

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